Flat roofs are a practical and popular choice in Toronto, especially for homes and commercial buildings with rooftop HVAC systems. While these setups are efficient and space-saving, they also introduce specific challenges for roofing performance and maintenance. If your property has a flat roof with a heating, ventilation, or air conditioning unit, it’s crucial to understand the key flat roof HVAC considerations that affect long-term performance and durability.
At Flat Roof Toronto, we’ve worked with hundreds of Toronto homeowners and building managers to install, maintain, and repair flat roofs with rooftop mechanical units. We understand how to integrate these systems without compromising the waterproofing or lifespan of the roof itself.
The first and most critical factor is flashing and sealing around the HVAC unit. Rooftop units often require penetrations for electrical lines, ductwork, and supports. Each of these is a potential entry point for water. Over time, flashing can degrade due to UV exposure, shifting equipment, or freeze-thaw cycles. Our flat roof inspection process includes a thorough check of all rooftop penetrations, ensuring they’re sealed tight with materials compatible with your roofing membrane.
Another issue is foot traffic and mechanical stress. HVAC contractors often walk on the roof to service units, dragging tools and equipment that can puncture or tear the membrane. For this reason, we recommend installing protective walk pads or reinforced membrane layers around the units. During flat roof restoration, we often upgrade high-traffic areas to prevent wear and extend the life of the system.
Drainage is also a major consideration. Rooftop HVAC units are typically installed on curbs or platforms, but improper placement can block water flow or create low spots where water collects. We ensure proper slope and clear drainage pathways during every project. If ponding water is already an issue near your HVAC system, we may recommend slope correction using tapered insulation or additional scuppers.
Another concern is vibration. Older or poorly installed units can cause movement that gradually weakens seals and seams around the base. We often work with HVAC technicians to properly mount and support units to minimize stress on the roof system.
In conclusion, flat roofs with HVAC units require special care and expert installation. If your Toronto property has—or is planning to add—a rooftop HVAC system, work with professionals who understand both roofing and mechanical integration. Contact Flat Roof Toronto for inspections, upgrades, and solutions that keep your roof and HVAC working in harmony.